Due to the special nature of the clay mine, only the general pressure briquette machine can be formed once. Zhongzhou clay briquette machine is a special equipment used for clay briquettes pressing. It has the advantages of large yield, high yield, high hardness of finished briquettes, not broken when loading and unloading and so on. Not only easily complete the work of briquetting clay, desulfurization and other materials, but also briquetting a variety of powder wates produced from power plants, metallurgy, chemical industry. After pressing briquettes by Zhongzhou clay briquette maachine, energy saving and environmental protection, easy to transport, improve the utilization of waste materials, with good economic and social benefits.
The machine produce briquettes in square, ball type, round and oval type, pillow type and other special shape. User also can define their own specific shape. Briquettes' size is maintained between 20-80mm. The compressive strength of briquettes is in 75-90kg. Zhongzhou clay briquette machine is specifically designed for briquetting maganese ore, manganese powder materials, it has high productivity, high degree of automation, production efficiency,low failure rate, easy maintenance, so Zhongzhou clay briquette machine was welcomed by many enterprises at home and abroad.
The flow chart of clay briquettes production line:
1. Hopper silo, uniform quantitative material to the horizontal two-shafts mixer.
2. Blender,also named liquid mixer, it is used for liquefied adhesive (if you use powdered adhesives, you can choose the dry powder feeder.
3. The horizontal two-shaft mixer, full mixing raw materials, adhesives, water. The adhesives should uniform distribution among raw materials in order to achieve better thermal strength, briquettes is hard and better.
4. clay briquette machine is a core of whole production line, it press materials into briquettes, the briquettes' size and shape can be customized, zhongzhou can produce various shapes of rollers.
5.vertical dryer, drying the wet briquettes which came from briquette machine,the briquettes can be dried to 3% water content, finished briquettes will put in storage or packaged.
6. belt conveyor, connected to devices, it is guanrantee for the whole manganese ore briquettes production line to realizes full automation.
The requirements for raw materials of clay briquettes production:
1. the particle size of the raw material should be between 0-5mm.
2. can not contain impurities, especially large metal. Such as nails, or iron, rocks, it very likely damage roller and spindle..
3. the feeding of whole produciton line should be stable, even, ensure workloads of briquette machine stable, to get high efficiency of production.
Zhengzhou Zhongzhou Briquette Machinery Plant has formed a research and development, design, manufacture, test and service of professional equipment manufacturers in China briquette machine industry, and equipped with the perfect test room of briquette machine , our factory can determine the process process and process parameters, and complete the model selection and design and manufacture based on users' material through experiment, that is the most complete and specific briquette machine manufacturing base. Welcome to visit our factory!
Model Performance | ZZXM-4 | ZZXM-6 | ZZXM-8 | ZZXM-10 | ZZXM-15 | ZZXM-20 | ZZXM-30 | ZZXM-40 |
Output | 3-4t/h | 6t/h | 8t/h | 10t/h | 15t/h | 20t/h | 30t/h | 40t/h |
Roller width | 250mm | 240mm | 220mm | 300mm | 336mm/400mm | 428mm/500mm | 500mm | 700mm |
Roller diameter | 360mm | 400mm | 450mm | 500mm | 650mm | 750mm | 850mm | 1000mm |
Power | 7.5 kW | 11 kW | 18.5kW | 22kW | 37kW | 55kW | 90 kW | 110kW |
Reducer | ZQ350 | ZQ400 | ZQ500 | ZQ500 | ZQ650 | ZQ850 | ZQ1000 | ZQ1000 |
Pressure type | Mechincal | Mechincal | Mechincal | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic |
Roller material | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn |
9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | |
wear-resistant alloy | wear-resistant alloy | wear-resistant alloy | wear-resistant alloy | |||||
Roller assemble | Split-clamp type | Temper assembly | Temper assembly | |||||
Hardness of roller | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC |
Pressure structure | Four-rollers double pressure | Four-rollers double pressure | Four-rollers double pressure | |||||
Dimension (mm) | 1200x1150x1835 | 1400x1298x2125 | 1700x1510x2200 | 2000x1960x2440 | 2188x1972x1670 | 2660x2300x1750 | 2965x2450x1980 | 3065x28850x2220 |
Weight(kg) | 2100 | 2300 | 2750 | 5800 | 7600 | 9000 | 15500 | 25000 |
Four rollers double pressure
after the first pressurization, the materials between main and auxiliary rollers enter the place between two main rollers for a second pressurization, where the pressure will be twice of the type of two rollers.(the auxiliary roller pre-press the hemisphere on the amin roller to exhaust air, the hemisphere will be pressed again into briquettes fomation through two main rollers).
GB standard hydraulic components
manufaturing by Dezhou oil pump company, using embolism type pump equipped with storage device which can be operation of protection briquette machine when the hydraulic moment fluctuation, the oil cylinder adopts compound type and be made of standard material 27SiMn, extremely good finish, wear resistance, having protective effect on seals.
Roller taper assembly techology(patent)
Roller and wheel hub of briquette machine is processed into tamper structure, which shall be compacted firmly by bolts for stability and reliance, easy to replace roller,save time and efforts for users.
9Cr2 forging rollers
the roller materials adpot 9Cr2 forging steel, high precision and abrasion resisitant, the rigidity reach to 55-60HR through prempering.
National standard bearing
Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.
Split plummer block
Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.
Steel reducer
Independent production, full steel material bell housing, gears made of 40Cr steel, stable performance.
Spindle material
high quality finished No.45 steel tempering.