Laterite nickel ore contain nickel, chromium and iron,laterite nickelas a new iron ore resources of iron use in steel production process, it will bring significant economic benefits.
The blast furnace requires a certain proportion of laterite nickel, the laterite nickel pressed into the briquettes as raw materials of blast furnace ironmaking can reduce cost , improve economic benefits ,expand iron ore sources, Zhongzhou laterite nickel ore briquette machine can efficiently make laterite nickel ore into briquettes,the machine has the advantages of high yield, high briquettes rate of laterite nickel, its characteristics that roller can be repalced easily. We have completed the briquetting of laterite nickel for many domestic customers with satisfactory results.
The flow chart of nickel ore briquettes production line:
1, Hopper silo, load material and convey uniform quantitative materials into the horizontal two-shafts mixer.
2. Vertical crusher, the raw material be crushed in to the appropriate size, generally it is most suitable that not more than 5mm.
3, Liquid mixer,also named blender, it is used for mixing liquefied adhesive (if you use powdered adhesives, you can choose a drying powder feeder.)
4, The horizontal two-shaft mixer, fully mixing raw materials, adhesives and water. The adhesives should be uniformly distributed among raw materials, so that achieve better thermal strength, briquettes is hard and better.
5, Nickel ore briquette machine is a core of whole production line, it press materials into briquettes, the briquettes' size and shape can be customized, zhongzhou can produce various shapes of rollers.
6, Vertical dryer, drying the wet briquettes which came from briquette machine,the briquettes can be dried to 3% water content, finished briquettes will put in storage or packaged.
7, Belt conveyor, connected to devices, it is guanrantee for the whole manganese ore briquettes production line to realizes full automation.
The requirement for raw materials of nickel ore briquette machine production:
1, the particle size of the raw material should be between 0-5mm.
2, can not contain impurities, especially large metal. Such as nails, or iron, rocks, it very likely damage roller and spindle..
3, the feeding of whole produciton line should be stable, even, ensure workloads of briquette machine stable, to get high efficiency of production.
Zhongzhou company focus on technical servces of nickel briquette machine, to create maximum value for clients, The nickel briquette machine we produced has the high pressure, high finished product rate, high strength, fully meet the requirements of the operation of iron making, cost reduction for the production of smelting,optimized operation,shorten smelting practice term, speed up the rhythm of iron making, create the conditions for the realization of maximum benefit, we sincerely welcome all steel iron enterprises to explore, mutual benefit and win-win!
Model Performance | ZZXM-4 | ZZXM-6 | ZZXM-8 | ZZXM-10 | ZZXM-15 | ZZXM-20 | ZZXM-30 | ZZXM-40 |
Output | 3-4t/h | 6t/h | 8t/h | 10t/h | 15t/h | 20t/h | 30t/h | 40t/h |
Roller width | 250mm | 240mm | 220mm | 300mm | 336mm/400mm | 428mm/500mm | 500mm | 700mm |
Roller diameter | 360mm | 400mm | 450mm | 500mm | 650mm | 750mm | 850mm | 1000mm |
Power | 7.5 kW | 11 kW | 18.5kW | 22kW | 37kW | 55kW | 90 kW | 110kW |
Reducer | ZQ350 | ZQ400 | ZQ500 | ZQ500 | ZQ650 | ZQ850 | ZQ1000 | ZQ1000 |
Pressure type | Mechincal | Mechincal | Mechincal | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic |
Roller material | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn |
9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | |
wear-resistant alloy | wear-resistant alloy | wear-resistant alloy | wear-resistant alloy | |||||
Roller assemble | Split-clamp type | Temper assembly | Temper assembly | |||||
Hardness of roller | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC |
Pressure structure | Four-rollers double pressure | Four-rollers double pressure | Four-rollers double pressure | |||||
Dimension (mm) | 1200x1150x1835 | 1400x1298x2125 | 1700x1510x2200 | 2000x1960x2440 | 2188x1972x1670 | 2660x2300x1750 | 2965x2450x1980 | 3065x28850x2220 |
Weight(kg) | 2100 | 2300 | 2750 | 5800 | 7600 | 9000 | 15500 | 25000 |
Four rollers double pressure
after the first pressurization, the materials between main and auxiliary rollers enter the place between two main rollers for a second pressurization, where the pressure will be twice of the type of two rollers.(the auxiliary roller pre-press the hemisphere on the amin roller to exhaust air, the hemisphere will be pressed again into briquettes fomation through two main rollers).
GB standard hydraulic components
manufaturing by Dezhou oil pump company, using embolism type pump equipped with storage device which can be operation of protection briquette machine when the hydraulic moment fluctuation, the oil cylinder adopts compound type and be made of standard material 27SiMn, extremely good finish, wear resistance, having protective effect on seals.
Roller taper assembly techology(patent)
Roller and wheel hub of briquette machine is processed into tamper structure, which shall be compacted firmly by bolts for stability and reliance, easy to replace roller,save time and efforts for users.
9Cr2 forging rollers
the roller materials adpot 9Cr2 forging steel, high precision and abrasion resisitant, the rigidity reach to 55-60HR through prempering.
National standard bearing
Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.
Split plummer block
Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.
Steel reducer
Independent production, full steel material bell housing, gears made of 40Cr steel, stable performance.
Spindle material
high quality finished No.45 steel tempering.