Sponge iron also named direct reduction iron(DRI), It is the raw material for electric furnace steelmaking.In the sponge iron production process, no matter what kind of production process is, all need use briquette machine to complete briquetting raw materials, mixing all materials such as iron ore, iron concentrates, coke, coal and bidner together, to press them into briquettes by briquette machine, then remove moisture, the drying briquettes can be smelted in furnace.
Zhongzhou sponge iron briquette machine is specifically designed for briquetting in the sponge iron production process, it high pressure, high product rate, working stably,low failure rate and easy maintenance, so Zhongzhou spong iron briquette machine was welcomed by many enterprises at home and abroad.
Here we focus on the briquetting part in sponge iron production process:
Model Performance | ZZXM-4 | ZZXM-6 | ZZXM-8 | ZZXM-10 | ZZXM-15 | ZZXM-20 | ZZXM-30 | ZZXM-40 |
Output | 3-4t/h | 6t/h | 8t/h | 10t/h | 15t/h | 20t/h | 30t/h | 40t/h |
Roller width | 250mm | 240mm | 220mm | 300mm | 336mm/400mm | 428mm/500mm | 500mm | 700mm |
Roller diameter | 360mm | 400mm | 450mm | 500mm | 650mm | 750mm | 850mm | 1000mm |
Power | 7.5 kW | 11 kW | 18.5kW | 22kW | 37kW | 55kW | 90 kW | 110kW |
Reducer | ZQ350 | ZQ400 | ZQ500 | ZQ500 | ZQ650 | ZQ850 | ZQ1000 | ZQ1000 |
Pressure type | Mechincal | Mechincal | Mechincal | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic |
Roller material | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn | 65Mn |
9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | 9Cr2 | |
wear-resistant alloy | wear-resistant alloy | wear-resistant alloy | wear-resistant alloy | |||||
Roller assemble | Split-clamp type | Temper assembly | Temper assembly | |||||
Hardness of roller | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC | 52-62 HRC |
Pressure structure | Four-rollers double pressure | Four-rollers double pressure | Four-rollers double pressure | |||||
Dimension (mm) | 1200x1150x1835 | 1400x1298x2125 | 1700x1510x2200 | 2000x1960x2440 | 2188x1972x1670 | 2660x2300x1750 | 2965x2450x1980 | 3065x28850x2220 |
Weight(kg) | 2100 | 2300 | 2750 | 5800 | 7600 | 9000 | 15500 | 25000 |
Four rollers double pressure
after the first pressurization, the materials between main and auxiliary rollers enter the place between two main rollers for a second pressurization, where the pressure will be twice of the type of two rollers.(the auxiliary roller pre-press the hemisphere on the amin roller to exhaust air, the hemisphere will be pressed again into briquettes fomation through two main rollers).
GB standard hydraulic components
manufaturing by Dezhou oil pump company, using embolism type pump equipped with storage device which can be operation of protection briquette machine when the hydraulic moment fluctuation, the oil cylinder adopts compound type and be made of standard material 27SiMn, extremely good finish, wear resistance, having protective effect on seals.
Roller taper assembly techology(patent)
Roller and wheel hub of briquette machine is processed into tamper structure, which shall be compacted firmly by bolts for stability and reliance, easy to replace roller,save time and efforts for users.
9Cr2 forging rollers
the roller materials adpot 9Cr2 forging steel, high precision and abrasion resisitant, the rigidity reach to 55-60HR through prempering.
National standard bearing
Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.
Split plummer block
Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.
Steel reducer
Independent production, full steel material bell housing, gears made of 40Cr steel, stable performance.
Spindle material
high quality finished No.45 steel tempering.