Zhongzhou chrome ore briquette/briquetting machine is a roller type briquetting equipment which used in press chrome ore briquettes, it also be named ball press machine. The chrome ore briquette/briquetting machine can press the chrome materials which blended with a certain amount of binder, the final briquettes is about 20-80mm, but the size shape of briquettes can be customized. Zhongzhou chrome briquette/briquetting machine is also mainly used to press lignite, coal, iron concentrate, aluminum powder, coke, iron oxide, carbon powder, carbon powder, slag, gypsum, tailings, sludge, kaolin, activated carbon, other ore powder, widely used in refractories, metallurgy, chemical industry, power plants, energy, transportation, heating and other industries, energy saving and environmental protection, convenient transportation, improve the utilization rate of waste, with advantages of continuous production, high automation, good economic and social benefits.
The complete of chrome ore briquettes production as follows:
1. Rotary Dryer
Rotary dryer is widely used to dry humidity granularity materials in the industries of mineral dressing, building material, metallurgy and chemical, coal mine, etc. Wide supply scope and simple operation are the main features of it, materials should be dried to 3-10% water content that meet the demands of briquetting.
2. Two Stage Crusher:
Two stage crusher is designed and optimized in accordance with international latest crushing technology. It can crush all kinds of hard ore/metallurgy materials such as limestone, clinker, coal,coke,manganese, silica, iron ore, zinc oxide etc minerals in the metallurgy, mining, chemical industry. Its humidity of raw materials can be reach to 40%,the feeding size reach to 400mm, after crushing, the particle not more than 3mm to meet briquetting.
3. Hopper silo:
This is an automatic proportioning feeder which is used together with next mixer. It can automatically perform feed proportioning procedure according to the proportion setup pf customers so that improve working efficiency. That is composed of feeding unit, proportioning unit, electronic control system, etc.
4. Horizontal Two-shaft Mixer:
The horizontal two- shaft mixer mix materials continuously and uniformly. During the mixing, to add water and binder (liquid binder or powderd binder is considered by user's formula),controlling moisture in 8-15%,then the blended materials continuously go into briquette machine for briquetting by belt conveyor,
5. Chrome ore Briquette/Briquetting Machine:
Zhongzhou chrome briquette/briquetting machine is a new patented type of briquetting machine, easy to operate, high pressure, work stably, energy conservantion, environmental friendly, easy for user to remove and install, mould can be produced in accordance with customer's requirements, the final briquettes has high hardness, high density, espcially the thermal intensity is high. Its rollers are made of wear resisting alloy and its bearings adopt the No. 45 large diameter steel according to the international bearing standard and the hydraulic system is assembled by the standard enterprises.
6. Vertical Dryer:
This is the professional equipment for drying briquettes, no matter coal briquettes, mineral briquettes,metallurgy briquettes, all can be dried by this vertical dryer, the moisture content of briquettes can be reduced to 3%, cause of briquettes came from briquette machine with 12% water content, using a drying equipment is necessary for a large scale project. Vertical dryer has the advantages of continuous production, small occupation area, low energy consumption, less parts, low failure, high yield, it is a customer preferred drying equipment.
7. Belt Conveyor:
This belt conveyor transfers material into every equipment, make the whole production line work continuously and automatically. It works under the temperature situation ranging from -20℃ to +40℃, the transferred material should be lower than 50℃.
8. Electric control cabinet
Its main role is for the all motors' start and stop control in the whole production line, under the special requirement it's also able to control the position of the motor and the speed, fault detection and fault diagnosis can be carried out when the motor is in fault, which is very convenient and quick.
Different materials will be designed into different production solution, customer at the time of consultation need inform us of the materials' moisture, particle size, yield, briquettes size, shape, some special circumstances maybe need auxiliary equipment such as other types of crusher,other types of mixer,screen mesh, vibration sieve, binder feeder, liquid mixing tank, magnetic separator, electronic belt weigher, variable-frequency drive.
The requirement for raw materials of chrome ore briquette machine production:
1) the particle size of the raw material should be between 0-5mm.
2) can not contain impurities, especially large metal. Such as nails, or iron, rocks, it very likely damage roller and spindle..
3) the feeding of whole produciton line should be stable, even, ensure workloads of briquette machine stable, to get high efficiency of production.
Zhongzhou chrome ore briquette/briquetting machine is designed for chrome ore,iron powder, iron oxide, oxide coating, iron scale, iron ore concentrates,iron mud to make briquettes, high pressure, stable operation, high productivity, high degree of automation, production efficiency, low failure rate, convenient maintenance, so Zhongzhou chrome ore briquette/briquetting machine are welcomed by many domestic and foreign enterprises. welcome customers from all over the world come and visit our factory for cooperation.
|Power||7.5 kW||11 kW||18.5kW||22kW||37kW||55kW||90 kW||110kW|
|wear-resistant alloy||wear-resistant alloy||wear-resistant alloy||wear-resistant alloy|
|Roller assemble||Split-clamp type||Temper assembly||Temper assembly|
|Hardness of roller||52-62 HRC||52-62 HRC||52-62 HRC||52-62 HRC||52-62 HRC||52-62 HRC||52-62 HRC||52-62 HRC|
|Pressure structure||Four-rollers double pressure||Four-rollers double pressure||Four-rollers double pressure|
Four rollers double pressure
after the first pressurization, the materials between main and auxiliary rollers enter the place between two main rollers for a second pressurization, where the pressure will be twice of the type of two rollers.(the auxiliary roller pre-press the hemisphere on the amin roller to exhaust air, the hemisphere will be pressed again into briquettes fomation through two main rollers).
GB standard hydraulic components
manufaturing by Dezhou oil pump company, using embolism type pump equipped with storage device which can be operation of protection briquette machine when the hydraulic moment fluctuation, the oil cylinder adopts compound type and be made of standard material 27SiMn, extremely good finish, wear resistance, having protective effect on seals.
Roller taper assembly techology(patent)
Roller and wheel hub of briquette machine is processed into tamper structure, which shall be compacted firmly by bolts for stability and reliance, easy to replace roller,save time and efforts for users.
9Cr2 forging rollers
the roller materials adpot 9Cr2 forging steel, high precision and abrasion resisitant, the rigidity reach to 55-60HR through prempering.
National standard bearing
Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.
Split plummer block
Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.
Independent production, full steel material bell housing, gears made of 40Cr steel, stable performance.
high quality finished No.45 steel tempering.