Design concept

Zhongzhou briquette machine is developed on the basis of ideals, and we are devoted to building the premium brand, through continuous technical innovations, it has integrated super strong, classic and high-tech, the equipment is made of steel entirely, is characterized of large dimension, heavy weight, high strength and high pressure, better performance, high precision, high stability; continuous operation, super long service life, and it has created brilliant achievements in the past years.
product introduction

  • briquette machine
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    Working Principle
    The briquette machine uses main motor to transmit the motive power to speed reducer through the V-shape triangle belt and to main drive spindle through coupling, and then uses the main driven split gear to send it to the main driven spindle to make the two rollers fall into step (inverted running with uniform speed).


    The driven roller is held by the piston of the hydraulic oil cylinder, the hydraulic system completes the circuit and the control valve in the hydraulic system keeps the system pressure. Materials are entered evenly into the feeding hopper of briquette machine through the rationing equipment, and then poured into the breaker rolls evenly adjusted by the regulating sluice. The two big rollers push raw materials with high pressure force, to press them into briquettes, and successfully complete drop from rollers.
    Structure of Briquette Machine

    Components

    It mainly consists of a frame (or foundation support), reducer, drive- spindle seat, drive-spindle, driven shaft, main bearing, coupling, main roller, assistant- roller, wheel hub, drive gearing ,driven gearing, briquettes socket deviation adjuster, bearing seat, wedge assembly, oil cylinder, piston, oil pump, feeding hopper and unloading belt conveyor.

    Main parts

    1. Feeding part Some raw materials are very light and can't be pressed into hardness briquettes, we design the assistant-rollers which work with the forming main rollers, it is the four rollers double press what we said, also this technology is one of our patents.

    2. Driving part The driving system is: motor—V belt-- cylinder gear speed reducer—exposed gear—roller.

    3. Forming part The forming part is a core of briquette machine, the materials of roller is such important for the quality of the whole machine. Three kinds of materials roller we produced:
     65Mn manganese precision casting (economy)
     Forging 9Cr2 (patent)
     Wearing proof alloy (patent)
    The forging 9Cr2 roller is advantageus because of its high density, solid structure, good abrasion resistance, long service life, nice manufacturability of processing trough, operation safety, this materials roller is widely used for large and medium briquette machine, of couse its cost is a little high. The precision casting wearing proof alloy roller presently is most wearable and longest work so far,through the technical improvement, it's more convenient to be assembled, replaced and maintenance, even reduce maintenance difficulty.

    4.Hydraulic station Hydraulic system diagram (Figure 1)

    Hydraulic station makes use of DBD series oil pump, this pump combines with the pressure meter and various application valves to form an independent system.The hydraulic station offer machine enough pressure, keep work stably, safe in running and convenient for maintenance. ZHONGZHOU designed briquette machine that has dual-purpose of hydraulic and machanical pressure,become the first manufcturer controled this technology. The hydraulic and machanical pressure can be worked each other, when the machine can't work in cold winter or maintain hydraulic part, the machine can close the hydraulic part only work by its machanical pressure, in the normal, briquette machine run and work well by hydraulic pressure. In addition the accumulator set protect machine's pressure and loop when the pressure adruptly increased cause of feeding increased.

    In order to meet the needs of combustion and smelting, usually the briquettes will be made into 20-80mm, their shape shall be around, elliptic, squared, pillowed and bread shape or customized.


    Contact us for customized
    Feature
      Application

      ZHONGZHOU briquette machine also known as briquetting machine, briquette making machine,coal briquette machine, ball press, or briquette press,but in China people always call it briquette machine.This briquette machine is mainly used for various mining material, metallurgical materials , industrial wastes etc such as coal,coal slurry,bitumite, lignite, brown coal,coke powder, steel slag,bag filters dust,furnace flue dust ,manganese, mill scales, carbon black......

      In general, ZHONGZHOU briquette machine is used in the following industry:

      Making briquettes of diverse coal fines, coke breeze, coal slurry and middling coal, the briquettes are used for industrial boilers and civil furnaces.

      Making briquettes of fine materials of non-ferrous metal and ferrous metal mineral to re-smelting in metallurgy industry, such as laterite nickel ore, alum ore, manganese ore, furnace dust, steel slag, mineral waste residue, carbon black, copper powder, magnesium, alumina,iron ore concentrate, manganese ore, silicon manganese alloy materials and so on.

      Drying powder briquette machine can be used for quicklime, magnesium metal, furnace dust, aluminum as etc the raw materials which not allow to add any water in process; otherwise, it shall adopt wet model briquette machine, cause the dry powder briquette machine has higher consumption than the wet powder briquette machine as well as high purchase costs.

      Making briquettes of desulfurized gypsum generated in thermo-eletric plants, which can be used for the cement production (using wet model briquette press for easy to de-mouding).

      Making briquettes of coal dust in chemical and fertilizer industries, replacing lump coal for gas production, which save costs and increase economic benefits. Making briquettes of coal dust to replace lump coal in lime factories, building material and chemical industry, it can save cost; making briquettes of coal dust in ceramics factories, glass factories and coal- gas generator, replacing lump coal to save cost.

      Making briquettes of coal dust to replace lump coal in lime factories, building material and chemical industry, it can save cost; making briquettes of coal dust in ceramics factories, glass factories and coal- gas generator, replacing lump coal to save cost.

      Making briquettes of refractory materials in refractory industry.
      The all materials in different industries needed to be smelted in kiln shall be completed by briquette machine.

      Zhongzhou briquette machine can be applied to these raw materials
      coal
      lignite
      semi-coke
      charcoal
      blast furnace bag dust
      oxide scale
      iron ore
      metal powder
      mineral powder
      chromium ore
      quicklime
      fluorite powder
      desulfurization gypsum
      aluminum powder
      magnesium
      manganese ore
      steelmaking slag
      converter dust
      blast furnace sludge
      carbon black
      nickel ore
      kaolin
      silicon carbide
      ferro silicon
      zinc oxide ore

      Any change of technical data shall not be advised additionally.

      Model ZZXM-4 ZZXM-6 ZZXM-8 ZZXM-10 ZZXM-15 ZZXM-20 ZZXM-30 ZZXM-40 Instruction
      Performance
      Output 3-4t/h 6t/h 8t/h 10t/h 15t/h 20t/h 30t/h 40t/h According to material
      Roller width 250mm 240mm 220mm 300mm 336mm/400mm 428mm/500mm 500mm 00mm  
      Roller diameter 360mm 400mm 450mm 500mm 650mm 750mm 850mm 1000mm  
      Power 7.5 kW 11 kW 18.5kW 22kW 37kW 55kW 90 kW 110kW  
      Reducer ZQ350 ZQ400 ZQ500 ZQ500 ZQ650 ZQ850 ZQ1000 ZQ1000 standard configuration
      Pressure type Mechincal Mechincal Mechincal Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic patent
      Roller material 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn Casting
      9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 Forging
      wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy patent
      Roller assemble Split-clamp type Split-clamp type Split-clamp type Temper assembly Temper assembly Temper assembly Temper assembly Temper assembly patent
      Hardness of roller 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC  
      Pressure structure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure patent (four rollers)
      Dimension
      (mm)
      1200x1150x1835 1400x1298x2125 1700x1510x2200 2000x1960x2440 2188x1972x1670 2660x2300x1750 2965x2450x1980 3065x28850x2220  
      Weight(kg) 2100 2300 2750 5800 7600 9000 15500 25000  
      solution

      Chrome Ore Briquette Machine
      Small Briquette Machine
      Energy Saving Briquette Machine
      Hydraulic Briquette Machine
      contact us

      Please enter your demand such as Raw material type, Capacity, Feeding material size, briquettes' size and shape. Any other requirements and questions about the machines, you can also contact online or leave a message, we will offer you a perfect proposal!

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